Avyra Microsystems
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Campus

One campus, planned to grow in three phases

We plan one campus where boards are made, tested and qualified, and where people are trained. It starts with a foundation phase and grows only as evidence allows.

Everything on this page is planned. Nothing here is built yet.

Three phases

What each phase adds

The campus grows only when the last phase has shown its evidence.

PhaseWhat it addsStatus
Phase 1 · FoundationCore HDI manufacturing, R&D and quality labs, trade logistics, academy and offices, central utilities, green beltPlanned
Phase 2 · ScaleMore HDI lines, a supplier park, a larger academy, renewable energy, IC substrate work moving towards productionPlanned
Phase 3 · MatureUp to eight core HDI blocks, packaging and module assembly, a test and validation centre, housing, sports and wellness, a wider green beltPlanned

Phase 2 has no fixed size yet. It grows step by step, as demand and the stage gates allow.

Zones

Eight zones in Phase 1

Each zone has one job. Material moves one way through the campus. Visitors stay away from truck routes.

ZoneWhat goes there
A · Core HDI manufacturingCleanrooms, laser vias, multilayer lamination, plating, test
B · Application podsPilot builds, packaging trials, inspection, stress screening
C · Common infrastructureRoads, pipe racks, cable corridors, parking
D · R&D and qualityReliability labs, failure analysis, metrology
E · Trade logisticsReceiving, bonded storage, kitting, dispatch
F · Academy and officesTraining blocks, labs, auditorium, administration
G · Utilities and water treatmentSubstation, ultrapure water, gases, effluent treatment
H · Green belt and reservePlanted buffers, gardens, land held for later

Core HDI manufacturing

Zone A: one straight process route

Zone A makes HDI boards from raw laminate to tested, packed boards. The route runs in a straight line. Clean steps and chemical steps never cross. Each stage keeps a small buffer, so one stop does not stop the line.

  1. Receiving
  2. Inner layer
  3. Lamination
  4. Drilling and laser vias
  5. Plating
  6. Solder mask
  7. Test and inspection
  8. Packing and dispatch
ParameterDesign target
Panel sizeUp to 700 × 600 mm
Line width and space tolerance±25 µm
Laser microvia100 µm or less
Mechanical via0.10 to 0.30 mm
Layer-to-layer overlay±10 µm
Imaging, development and AOI roomsClass 1K (ISO 6)
Coating, etching and stripping roomsClass 10K (ISO 7)
Room conditions20 to 22 °C, 45 to 55% RH

These are design targets, not proven capability. Each one is confirmed at qualification.

Process route diagram: stations in one straight line with a buffer before each station (planned)INILLAMDRLPLTSMFINTESTPACKOUTbuffer stock before each stationstraight line · no crossing flowsILLUSTRATION

Design principles

How the campus is designed

One-way flow

Material enters on one side and leaves on the other. Only empty trays come back.

Clean and chemical apart

Cleanrooms sit under positive pressure. Chemical areas have their own exhaust and scrubbers.

Automated handling

Guided vehicles, overhead transfer and high-bay storage move panels, so people supervise rather than carry.

Digital twin

The campus is modelled before it is built, and the model is kept up to date as it runs.

Every lot traced

Each panel and lot carries a code, from incoming laminate to the packed box.

Academy and people

People are trained before the lines start

The academy sits on the visitor side of the campus. It trains people for each station before that station opens.

  • Product academy
  • Equipment academy
  • Manufacturing process academy
  • Customer solutions academy
  • Industry leadership academy
  1. Learn
  2. Skill
  3. Certify
  4. Work
  5. Grow

Courses cover cleanroom behaviour and gowning, ESD, chemical safety, board acceptability and statistical process control. In Phase 3, housing, sports and wellness grow around the academy.

Green campus

Clean air, clean water, solar roofs

The campus is planned to look after its air, water and neighbours.

  • Solar roofs feed the campus.
  • Ultrapure water at 18.2 MΩ·cm at the point of use.
  • Effluent is treated and reused. Zero liquid discharge is an option.
  • A planted green belt cleans the air before it reaches cleanroom intakes.
  • The campus is planned to work with the communities around it.
Solar roofs, water reuse and a green belt around the campus (planned)solar roofs · water reuse · green beltILLUSTRATION

Stage gates

The campus moves forward gate by gate

Eight project gates run from strategic approval to commercial operations. A gate closes only when its evidence exists. See Programmes for the gates.

The site is chosen at its own gate. We publish it only when it is confirmed.

What we keep for members

Full masterplan chapters are for members

We do not publish the site location, land records or financial figures on this website. The full masterplan, zone specifications and drawings are in the members library.

Planned supply hubs

One campus, served by planned supply hubs

The campus will be served by planned supply offices across India and hubs abroad, run partner first. From these hubs, qualified partners will serve HDI and semiconductor customers worldwide. The hub list is shared with members and partners.

Managed physically and digitally

One digital view of the planned campus

The planned campus will be run from one digital view. Every zone, dock, machine, pallet, shipment and visitor pass will carry a tag. Scanning a tag opens its record. Sensors will report cleanroom conditions, utilities and energy. Visitors will be hosted and escorted, and kept off truck routes. Members will see the operations view after sign-in.

Planned places are not owned offices, plants or stores until they open and are checked.

Planned design views

How the planned campus is designed

These concept views show how the planned campus is laid out and how work flows through it. They are design views of a planned campus, not photographs of built or owned buildings.

The design images are shown to approved members only. Member sign-in. Access is approved one account at a time.

Next step

Want to take part in the campus?

Tell us whether you are a customer, a supplier, a research partner or looking for skills training.